I owed my brother (Capt. Gregg McKee) a Christmas/birthday gift and began designing an indoor sign with these boards in mind. I quickly got sick of looking at my sketches of rectangular signs and decided to make it the shape of a tarpon (a large Florida game fish for those of you who aren't the fishing type). I wanted it to be full size or larger. My final sketch had me out to 6 and a half feet.
There was one major issue that was causing me concern. How do I get this thing the 1300 miles to Fl? I contemplated buying the crossbars for the roof rack system on the SUV. I could then wrap it up, tie it down and hope that it survived the trip. I considered U-Haul but didn't have a tow package on the SUV. Shipping costs were too crazy to even consider. In the end I devised a way to make it in two pieces so that it would fit inside the vehicle and safely arrive (if the family made it there safely).
I would use vertical chunks that would be doweled together. I would build it in the two sections so that I could easily finish assembly in Florida.
The tongue and groove made construction a bit more simple but the real issue was the fact that silo boards have a curve to them vertically. I had to adjust the angle of the dowels so that the face of the boards connected and the back had space so it appeared that they whole thing fit together well. It took some tinkering but worked.
We and it arrived safely in Florida. The 2 pieces connected easily. Brother was pleased! (that being the most important part). Below are some pics that Capt. Gregg sent up that show it in place on the large wall that some of these Florida homes have.
I don't often comment on my own work unless I am tearing it down or complaining about some aspect. But, on this one, I really liked it and was proud to hand it over to my terrific brother. The intent was to have the sign look well aged and to keep it simple. Both came together.
I have blogged about this before, I think, but if I were to tally up all the charter fees my brother has lost on me and now me and my family, it would be in the 4 year college tuition range.
Big Thanks, Brother!